Corn Fluidized IQF Freezer
Corn Fluidized IQF Freezer,How to achieve the fluidization quick-freezing effect?
The initial freezing section is provided with air bypass pulse device to enhance the fluidized effect so as to realize the rapid freezing. Keep the corn from freezing together
Product Introduction
Introduction
Corn Fluidized IQF Freezer
- The Corn fluidized IQF Freezer rapid freezing machine, standing for Individual Quick Freezing, is a highly efficient food freezing equipment widely utilized in the food processing industry. This technology preserves the quality and nutritional content of food products by rapidly freezing them individually.
- The Corn fluidized IQF Freezerrapid freezing machine involves the rapid freezing of food items on an individual basis. The process exposes foods to extremely low temperatures in a short period, preventing the formation of large ice crystals on the surface and within the food. By rapidly lowering the temperature, IQF technology maintains the food's original shape, texture, and taste.
- It adopts a number of new technologies and processes to improve the quality of frozen products, prevent the leakage of mesh belt, reduce the breakage rate, and achieve uniform wind around the frozen products at the same time.
- The machine is made of stainless steel and designed according to HACCP requirements, in line with international food (safety) hygiene standards. It is widely used to process: green beans, edamame (edamame kernel), peas, snow pea, mushrooms, white cauliflower, green cauliflower, diced carrots, corn kernels and other vegetables and fruits.
- What is the temperature at the feeding port of the freezer? About 15℃
Technical parameters
| Model / Parameters |
GLZ-0.5 |
GLZ-1.0 |
GLZ-1.5 |
GLZ-2.0 |
GLZ-3.0 |
|
Capacity(kg/h) |
500 |
1000 |
1500 |
2000 |
3000 |
|
Overall dimensions(m) |
7.0*3.8*4.05 |
8.0*4.5*4.05 |
10.0*4.5*4.05 |
11.04*4.5*4.05 |
14.5*4.5*4.05 |
|
Length of freezing room(m) |
5.0 |
6.0 |
8.0 |
9.0 |
12.5 |
|
Inlet material temperature(℃) |
+15 |
||||
|
Outlet material temperature(℃) |
-18 |
||||
|
Freezing temperature(℃) |
≤-33 |
||||
|
Freezing time(min) |
4-40(variable frequency regulation) |
||||
|
Refrigerant |
R22/R404A/R717 |
||||
|
Cold Consumption(kw) |
95 |
165 |
245 |
325 |
490 |
|
Installation Power(kw) |
30.9 |
46.3 |
61.4 |
74.2 |
101.7 |
Features
- The fluidized IQF rapid freezing machine is equipped with the two-section type net belt conveying which could satisfy the processing different raw materials. Conveyor and fan speed can be adjusted independently.
- The initial freezing section is provided with air bypass pulse device to enhance the fluidized effect so as to realize the rapid freezing.
- The ADS air automatic defrosting device can be adopted to maintain the frost thickness of the evaporator always under 3mm and ensure that the quick-freezing machine can carry out 24-hour continuous production. The heat exchanging efficiency of the evaporator is greatly enhanced, and the power consumption of refrigerating compressor and fan is reduced. For quick- freezing output per unit, about 20% of power consumption can be saved.
- All parts are made of stainless steel, aluminum alloy and food level plastics, which complies with the food hygienic standards.
- The high-efficiency cleaning device is provided to clean the residues on the net belt; all designs guarantee the facility and easy operation for cleaning and ensure hygienic safety of foods.
Important parts display
Conveying system
☆Adopt the design of two-section network belt, which can adjust the operation speed of both belts, and avoid the phenomenon of material adhesion caused by the spreading thickness and other factors.
☆Belt drive motor: helical worm gear reduction motor, belt speed variable frequency stepless speed regulation, front and rear separate control.
☆The mesh belt adopts wear resistant roller and bracket to reduce the wear and running resistance of the mesh belt, extending the service life of the mesh belt.
☆Add abrasion-resistant rubber strip on both sides of the mesh belt, prevent leakage in the warehouse.
☆Equipped with belt vibrating chain-beating device and belt cleaning and drying device.
Evaporator and Fan
☆Large aluminum alloy aluminum tube fin, the advanced technology of mechanical hydraulic pipe makes the aluminium tightly wrapped in aluminium tube, with efficient refrigeration, not easy to frost, extend frosting time, frost quickly and thoroughly, convenient to clean, minimize health dead Angle of bacterial growth.
☆Multi-in and out welding is adopted for pipe elbow of evaporator to improve refrigeration efficiency.
☆In view of the characteristics of high humidity, high temperature and rapid frost gathering at the feed end, the structure of the evaporator is different, and the sheet spacing of each evaporator is designed with variable sheet spacing to ensure continuous and efficient freezing of the quick-freezing function and extend the frost interval.
Refrigeration System
☆The refrigeration system is the core part of the fluidized IQF rapid freezing machine, which removes heat from the object or space being cooled through a series of physical and chemical processes to achieve the cooling effect.
☆Compressors can be customized, normally adopt Bitzer from Germany, Hanbell from Taiwan China, Refcomp from Italy.
☆Refrigeration system is optional: Freon refrigeration, ammonia refrigeration, carbon dioxide refrigeration.
Electric cabinet
☆Vertical cabinet structure, the shell is made of stainless steel.
☆Electrical components: the electrical components are Schneider or CHNT. PLC and touch screen are Siemens.
☆Temperature display: multi-point display (inlet, outlet and center of library each has 1 set).
☆The storeroom is equipped with a water-proof safety lamp lighting system, and the lighting is 36V safe voltage.
☆The anti-freeze device system of the storage door, with 36V safe voltage.
application
Fruits Processing
IQF technology extends the shelf life of fruits and easy to store.
Vegetables Processing
IQF freezer can maintain the original texture and taste of vegetables.
Seafood & Meat Processing
IQF freezer can maintain freshness and facilitate storage and transportation.
packing and transportation
After-sales Service
- Installation and Technical Assistance
GUANFENG will send qualified engineers to customer's site to instruct installation. Customer will provide the necessary equipment (forklift, cranes, all tools kit for installation and commissioning, welding machine, welding wires, argon gas etc.) as well as skilled welders, skilled bench worker, electrician worker and skilled forklift driver required to help our engineers during the installation of the equipment provided by GUANFENG.
The technicians from GUANFENG will finish the commissioning and training customer's workers till the production can be carried out smoothly.
- Comprehensive Warranty Coverage
Standard Warranty: All our food machinery comes with a comprehensive warranty that covers manufacturing defects for a specified period, giving you peace of mind from the first day.
Extended Warranty Options: For even greater assurance, we offer extended warranty plans tailored to your specific needs, ensuring continued protection beyond the standard coverage.
- Rapid Response Time
24/7 Customer Support: Our dedicated customer service team is available around the clock to address any inquiries or concerns you may have.
Prompt Technical Assistance: In case of any technical issues, our team of experienced technicians will promptly diagnose the problem and provide remote control assistance or schedule an on-site visit as necessary.
- On-Site Service & Repair
Nationwide Coverage: With a network of authorized service centers and certified technicians nationwide, we ensure timely on-site service, minimizing downtime.
Genuine Parts: We only use original equipment manufacturer (OEM) parts for repairs and replacements, ensuring your machinery performs at its optimal level.
About us
Estabilished in 2013, GUANFENG is specialized in manufacturing VACUUM FREEZE DRYERS (FD), AUTOMATIC CONTINUOUS BELT DYRERS (AD), IQF FREEZING MACHINE, as well as fruit and vegetable processing equipment. Based on experienced research and development engineers team and professional production team in the food processing industry, in addition to provide high quality equipment, GUANFENG also provide the overall customized food processing solution.
FAQ
1.Are you A factory or A trading company?
A: We are factory manufacturing food processing machines and we provide OEM and after-sale service.
2.Where is your factory located? How can I get to your factory?
A: Our factory is located on Shaoxing, it is near to Shanghai and Hangzhou. We warmly welcome your visit our factory and we can arrange the pick-up from airport or train station.
3.Can you do the design for us?
A: Yes. We offer OEM service. We accept customization and we have a professional engineer team who can design products according to your requirements.
4.What is the payment way?
A: We accept T/T and L/C payment.
5.What's the list of certificates you holds?
A: We get ISO9001 and SGS certificates and every model of machine also has CE certificate.
6.Does your product have warranty service? How long is the warranty period?
A: Yes,we have 12 months quality warranty after dispatch, and some free easy abrasion spares of machine, we also provide long term free technical advisory services, we will dispatch our engineer to go to the customers' site and provide technical service when it is necessary.
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